Vertical 3-roller flow-forming machine

A machine meeting highest demands regarding flexibility and productivity. As compared with the conventional horizontal design of spinning machines, the vertical machine concept offers the following essential benefits:

  • excellent self-centring properties of the 3-roller slide because of its vertical mounting position
  • during the complete forming process, flow-forming slide, tool mandrel and tailstock sleeve act gravity neutral

The machine is particularly suitable for the production of rotationally symmetrical precision hollow parts with a constant or a variable course of wall-thickness. The workpieces are produced from tubular blanks by way of reverse flow-forming.

Features

  • Vertical construction, solid machine design with complete casing
  • Low space requirement because of vertical design
  • Drive of main spindle through a frequency-controlled three-phase current motor
  • Three flow-forming slides offset by 120 °
  • Six CNC-programmable slide axes this means one vertical and radial feed axis for each cross slide
  • Two hydraulically actuated stripping cylinders
  • Fast tool and roller change because of optimal accessibility at the machine
  • Good options for an automation by  installing a loading and/or unloading unit
  • Each roller offset is individually programmable

Advantages

  • High forming forces in longitudinal and radial direction permit strong degrees of forming even with ample material sizes
  • Convenient access to the working range of the machine and, thus, easy and fast exchange of tools
  • Good field of application for an automatic loading/unloading unit
  • Low space requirement
  • Each roller offset is individually programmable

Sectors

  • Aerospace engineering
  • Military engineering
  • Power / environmental engineering

End products

  • High-pressure gas cylinders
  • Helicopter shafts
  • Missile housing
  • Precision tubes
  • Pneumatic and hydraulic cylinders
  • Missile housing
  • Precision tubes

Technical specifications


Rohteildurchmesser max. 20 mm

Werkstückdurchmesser min. 50 mm
  max. 250 mm

Werkstücklänge im Gegenlauf-/ Drückwalzverfahren max. 2.900 mm

Werkzeugaufnahme Hauptspindel Zentrieraufnahme in Anlehnung an DIN 55027 Gr. 8

Antriebsleistung Hauptspindel 100 kW

Hauptspindeldrehzahl 50 – 650 rpm

Anzahl der Strecksupporte 3

Vertikalhub der 3 Strecksupporte 1.500 mm

Vertikalvorschubkraft der 3 Strecksupporte max. je 150 kN

Radialhub der 3 Strecksupporte je 180 mm

Radialvorschubkraft der 3 Strecksupporte max. je 150 kN

Antriebsleistung Hydraulik ca. 20 kW

Maschinengewicht ca. 60.000 kg

Do you have any questions regarding the product? Need specific information on the machine or for the production of parts?
Contact our sales department. We will be glad to help you.
Tel +49 2526-9302-10 or email:. info@wf-maschinenbau.com

VSTR 250-3L [.pdf]